Recent Motorcycle Recall Notices Issued By The NHTSA

Recent Motorcycle Recall Notices Issued By The NHTSA

© 2004, Roadracing World Publishing, Inc.

Categories:

From Safety Recall Campaigns issued by the National Highway Transportation Safety Administration:

This list identifies the make and model of the vehicle or equipment involved, with a brief description of the safety problem.

NHTSA said it is publicizing the recalls to alert consumers about safety problems and encourages them to take action. Under Federal law, safety problems must be remedied without cost to consumers. Currently, 72 percent of the owners of vehicles with safety problems have the recall work performed.

NHTSA said manufacturers are required to mail a recall notice to all purchasers, owners, and dealers when a safety defect or noncompliance with Federal safety standards is found. The agency urges owners to wait until they receive notification from the manufacturer before contacting their dealers to schedule the repair work. Not all vehicles of a particular make and model may be subject to the recall.

American Honda Motor Company, Inc.
Models:
Honda FSC600 (Silver Wing) Years: 2002-2003
Number Potentially Involved: 4,997
Dates of Manufacture: November 2001 – February 2003
Defect: On certain motorcycles, excessive clearance between the lower handlebar clamp and handlebar holder creates stress that can eventually cause the handlebar to loosen or detach, resulting in a loss of steering control, which could lead to a crash.
Remedy: Dealers will install two lower handlebar clamps, add washers between the lower clamps and handlebar holder, and install new locknuts. The manufacturer has reported that owner notification began on January 26, 2004. Owners may contact Honda at 1-800-999-1009.
[NHTSA Recall No. 03V513]

American IronHorse Inc.
Models:
American IronHorse Classic Years: 2002-2004
American IronHorse Legend Years: 2002-2004
American IronHorse Outlaw Years: 2002-2004
American IronHorse Ranger Years: 2002-2004
American IronHorse Slammer Years: 2002-2004
American IronHorse Stalker Years: 2002-2004
American IronHorse Tejas Years: 2002-2004
American IronHorse Texas Chopper Years: 2002-2004
American IronHorse Thunder Years: 2002-2004
Number Potentially Involved: 2,395
Dates of Manufacture: August 2001 – November 2003
Defect: On certain motorcycles equipped with optional brake rotor-carriers, the rotor-carriers can crack while in service and possibly break, causing partial loss of the brake system or the potential for rotor-carrier detachment, which could result in a crash.
Remedy: Dealers will replace the rotor-carrier assembly. The manufacturer has reported that owner notification is expected to begin during February 2004. Owners may contact American IronHorse at 1-817-665-2045.
[NHTSA Recall No. 03V521]

Big Dog Motorcycles, L.L.C.
Models:
Big Dog Chopper Years: 2003-2004
Number Potentially Involved: 1,446
Defect: On certain motorcycles assembled with an early version Rolling Thunder frame, a stress crack could emerge in the frame, which could cause a loss of control.
Remedy: Dealers will repair the frame. The manufacturer has reported that owner notification is expected to begin during February 2004. Owners may contact Big Dog at 1-316-267-9121.
[NHTSA Recall No. 03V535]

Big Dog Motorcycles, LLC
Models:
Big Dog BoxerYear: 2004
Big Dog BulldogYear: 2004
Big Dog ChopperYear: 2004
Big Dog MastiffYear: 2004
Big Dog PitbullYear: 2004
Big Dog RidgebackYear: 2004
Number Potentially Involved: 2,098
Dates of Manufacture: August 2003 – March 2004 Defect: On certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite. This could cause the throttle or front brake control to bind, which could result in a crash.
Remedy: Dealers will install a lock washer and loctite. The manufacturer has reported that owner notification began on April 12, 2004. Owners may contact Big Dog at 1-316-267-9121.
[NHTSA Recall No. 04V164]

Big Dog Motorcycles, LLC
Models:
Big Dog BoxerYear: 2004
Big Dog BulldogYear: 2004
Big Dog ChopperYear: 2004
Big Dog Daytec ChopperYear: 2004
Big Dog MastiffYear: 2004
Big Dog PitbullYear: 2004
Big Dog RidgebackYear: 2004
Number Potentially Involved: 1,906
Dates of Manufacture: September 2003 – March 2004
Defect: On certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lock up. This could result in a crash.
Remedy: Dealers will remove the piston from the rear master cylinder and replace it with a new piston. The manufacturer has reported that owner notification began on March 30, 2004. Owners may contact Big Dog at 1-316-267-9121.
[NHTSA Recall No. 04V137]

Buell Motorcycle Company
Models:
Buell XCB12SYear: 2004
Buell XB9SYear: 2004
Buell XB9SLYear: 2004
Number Potentially Involved: 581
Dates of Manufacture: June – August 2003
Defect: On certain motorcycles, the wire that provides power to the horn, due to misrouting, can become frayed from contact with the horn bracket mounting bolt. As a result, the horn wire may become exposed, and when the horn button is pushed, either the horn circuit fuse or the key switch fuse can blow. If the key switch fuse blows, the vehicle can stall, which could result in a crash. If the horn fuse blows, there will be a loss of power to the horn and rear brake light.
Remedy: Dealers will inspect and correct the wire routing, if necessary. The manufacturer has reported that owner notification began on December 23, 2003. Owners may contact Buell at 1-414-342-4680.
[NHTSA Recall No. 03V494]

Harley-Davidson Motor Company
Models:
Harley Davidson Dyna Wide-Glide Year: 2004
Number Potentially Involved: 23
Defect: Certain motorcycles with carbureted engines have an angled fuel fitting on the gas tank. These motorcycles do not meet Harley-Davidson impact test standards and present a risk of fuel leakage and fire in the event of a crash.
Remedy: Dealers will replace the fuel tank with the proper tank. The manufacturer has reported that owner notification began during December 2003. Owners may contact Harley-Davidson at 1-414-342-4680.
[NHTSA Recall No. 03V510]

Harley-Davidson Motor Company
Models:
Harley Davidson FLHPEIYears: 2001-2003
Harley Davidson FLHPIYears: 2001-2003
Harley Davidson FLHTCIYears: 2001-2003
Harley Davidson FLHTCUIYears: 2001-2003
Harley Davidson FLHTPIYears: 2001-2003
Harley Davidson FLTRSEI-2Year: 2001
Number Potentially Involved: 73,678
Defect: On certain FL touring and police motorcycles, the 40-amp main circuit breaker can “open” for reasons other than which it was designed, causing an unexpected interruption of all electrical power to the motorcycle. This condition could cause the motorcycle to stall, which could result in a crash.
Remedy: Dealers will replace the circuit breaker. The manufacturer has reported that owner notification was expected to begin during April 2004. Owners may contact Harley-Davidson at 1-414-342-4680.
[NHTSA Recall No. 04V134]

Harley-Davidson Motor Company
Models:
Harley Davidson Dyna GlideYears: 2004
Number Potentially Involved: 4,593
Dates of Manufacture: September – November 2003
Defect: On certain fuel-injected motorcycles, the inner line of the fuel hose could separate, causing a fuel leak. Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy: Dealers will replace the fuel line assembly. The manufacturer has reported that owner notification began on Feb. 12, 2004 . Owners may contact Harley-Davidson at 1-414-342-4680.
[NHTSA Recall No. 04V052/Harley-Davidson Recall No. 0112]

Kawasaki Motors Corporation, U.S.A.
Models:

Kawasaki VN1600-A1/A1LYears: 2003
Kawasaki VN1600-A2/A2LYears: 2004
Number Potentially Involved: 5,850
Dates of Manufacture: October 2002 – November 2003
Defect: On certain motorcycles, the muffler brackets could crack, allowing the muffler to become loose and potentially separate from the main exhaust pipes, which could result in a crash.
Remedy: Dealers will reinforce the muffler brackets. The manufacturer has reported that owner notification began on Feb. 17, 2004 . Owners may contact Kawasaki at 1-949-770-0400.
[NHTSA Recall No. 04V063]

Kawasaki Motors Corporation, U.S.A.
Models:

Kawasaki VN1500-E6Year: 2003
Kawasaki VN1500-E7Year: 2004
Kawasaki VN800-A10Year: 2004
Kawasaki VN800-B8Year: 2003
Kawasaki VN800-B8LYear: 2003
Kawasaki VN800-B9Year: 2004
Number Potentially Involved: 2,082
Defect: On certain motorcycles, accelerator pump diaphragms may be damaged from excessive assembly clamping pressure, which can allow fuel to leak from the pump actuating rod area. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will replace the accelerator pump diaphragm. The manufacturer has reported that owner notification wais expected to begin during February 2004. Owners may contact Kawasaki at 1-949-770-0400.
[NHTSA Recall No. 04V008]

Kawasaki Motors Corporation, U.S.A.
Models:
Kawasaki VN1500-E6Year: 2003
Kawasaki VN1500-L4Year: 2003
Kawasaki VN1500-L4LYear: 2003
Kawasaki VN1500-P2Year: 2003
Kawasaki VN1500-P2LYear: 2003
Kawasaki VN1500-R3Year: 2003
Kawasaki VN1500-R3LYear: 2003
Kawasaki VN1600-A1Year: 2003
Kawasaki VN1600-A1LYear: 2003
Kawasaki VN1500-L5Year: 2004
Kawasaki VN1500-L5LYear: 2004
Number Potentially Involved: 6,958
Dates of Manufacture: June 2002 – February 2003
Defect: On certain motorcycles, high oil pressure upon a cold start-up can deform the oil filter cartridge, allowing oil to leak past the O-ring. Oil leaking past the O-ring may cause a loss of traction and a crash.
Remedy: Dealers will replace the oil filter. The manufacturer has reported that owner notification was expected to begin during February 2004. Owners may contact Kawasaki at 1-949-770-0400.
[NHTSA Recall No. 04V023]

Polaris Industries, Inc.
Models:
Victory VegasYear: 2004
Victory ANSS VegasYear: 2004
Victory KingpinYear: 2004
Number Potentially Involved: 3,230
Dates of Manufacture: May 2003 – April 2004
Defect: On certain motorcycles, the hose that connects the rear brake fluid reservoir to the rear brake master cylinder may have become damaged during shipment and may leak brake fluid, which can cause a loss of rear braking capability, increasing the risk of a crash.
Remedy: Dealers will inspect the rear brake reservoir hose and. if the hose is damaged, replace it. The manufacturer has reported that owner notification began on April 26, 2004. Owners may contact Polaris/Victory at 1-763-417-8650.
[NHTSA Recall No. 04V187/Polaris/Victory Recall No. V-04-01A]

Triumph Motorcycles (America) Ltd.
Models:
Triumph Daytona 955Years: 1997-2004
Triumph Daytona T595Years: 1997-2004
Triumph Speed TripleYears: 1997-2004
Triumph Speed FourYears: 2002-2004
Triumph Sprint RSYears: 2000-2004
Triumph Sprint STYears: 1999-2004
Triumph TigerYears: 1999-2004
Triumph TT600Years: 2000-2003
Triumph Daytona 600Year: 2004
Number Potentially Involved: 18,998
Dates of Manufacture: June 1996 – September 2003
Defect: On certain motorcycles, the fuel connector linking each of the feed and return fuel hoses to the fuel pump mounting plate may fracture following in-service handling. Fuel could escape from the fractured body of the connector onto the engine or side of the bike. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy: Dealers will replace the connector. The manufacturer has reported that owner notification is expected to begin during May 2004. Owners may contact Triumph at 1-678-854-2010.
[NHTSA Recall No. 04V156]

Triumph Motorcycles (America)
Models:
Triumph AmericaYears: 2002-2004
Triumph SpeedmasterYears: 2002-2004
Number Potentially Involved: 5,148
Dates of Manufacture: June 2001 – December 2003
Defect: On certain motorcycles, if the motorcycle is dropped onto the left side, air may enter the rear brake master cylinder reservoir. If left unattended, the rear brake may not operate, resulting in a loss of control, increasing the risk of a crash.
Remedy: Dealers will reposition the rear brake master cylinder reservoir. The manufacturer has reported that owner notification began on December 31, 2003. Owners may contact Triumph at 1-678-854-2010.
[NHTSA Recall No. 03V525]

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